Key Asset Integrity Solutions:

1. Asset Integrity Management Systems (AIMS)

Digital platforms for tracking, analyzing, and managing asset health.

Integrates QA/QC, NDT (Non-Destructive Testing), and inspection data.

Supports compliance with ISO 55000, AS/NZS, API, and NACE standards.

2. Risk-Based Inspection (RBI)

Prioritizes inspections based on risk assessment instead of fixed schedules.

Uses historical data, failure probability models, and AI-driven analytics.

Reduces unnecessary downtime while ensuring asset reliability.

3. Predictive Maintenance & Condition Monitoring

Utilizes IoT sensors, AI, and ML for real-time monitoring.

Detects vibrations, corrosion, temperature changes, and leaks before failure occurs.

Reduces unexpected shutdowns and maintenance costs.

4. Digital Twin Technology

3D models & AI-driven simulations of assets.

Enables virtual inspections, scenario analysis, and predictive maintenance planning.

Helps in design optimization and failure analysis.

5. Advanced Non-Destructive Testing (NDT)

Phased array ultrasonic testing (PAUT), radiographic testing (RT), magnetic particle testing (MT), and eddy current testing (ECT).

AI-powered image recognition for automated defect detection.

Ensures structural integrity without equipment downtime.

6. Corrosion Management & Coating Protection

Real-time corrosion monitoring systems using sensors.

Predictive analytics for corrosion rate estimation and lifespan prediction.

Protective coatings & cathodic protection solutions for extending asset life.

7. QA/QC & Compliance Management

Automated inspection reports & traceability systems.

Digital integration with ISO 9001, ISO 3834, AS/NZS 1554, API 510, and NACE SP0198.

Ensures materials, welding, and manufacturing meet compliance standards.

8. AI & Machine Learning for Asset Lifecycle Optimization

AI-based failure analysis to predict weak points and optimize maintenance schedules.

Integration with ERP systems like SAP, Maximo.

Data-driven insights for extending asset lifespan and reducing OPEX.

Industry Applications:

Oil & Gas – Offshore rigs, pipelines, pressure vessels.

Mining & Heavy Industry – Conveyor systems, crushers, mills.

Infrastructure & Construction – Bridges, tunnels, high-rise buildings.

Manufacturing & Fabrication – QA/QC in welded structures and mechanical components.

Utilities & Energy – Power plants, water treatment facilities, renewable energy systems.